An ISO 9001:2015 for design, production and after sales for Industrial Products. “FLOW-ON” is an ISO 9001:2015 Quality System accredited company: our Quality Assurance department works to ensure that all engineering, manufacturing and testing activities are conducted in order to meet the requirements of ISO 9001 as fundamental of our Quality Management System with particular emphasis on the need for risk assessment in organization management which involves planning, motivating and controlling actions focused on meeting the organization’s objectives. ISO accreditation ensures a customized high-quality service, performed by experienced personnel, to support and satisfy our Customers and their Commitments expectations, with safe company operation aimed at obtaining of higher profits with better use of resources and more conscious decision making with shorter reaction time.
We have our own in-house testing department; all Inspections and Tests are performed by qualified Level II and experienced personnel in line with project specifications and data sheets in order to satisfy our Customers and their Commitments expectations. A Quality Control Plan (QCP) and an Inspection and Test Plan (ITP) appropriate to the scope of supply can be issued for Client approval before starting of production activities.
IN ORDER TO ASSURE THAT “FLOW-ON” PRODUCTS COMPLY WITH INTERNATIONAL QUALITY STANDARDS, A COMPLETE RANGE OF IN-HOUSE EQUIPMENT IS KEPT FOR MONITORING CONTROL. SOME OF THIS EQUIPMENT INCLUDES:
Stage wise Material Dimension Check
Using the proper tools, Our QC Inspector inspects each and every incoming material (castings, forgings, fasteners etc.) to ensures our ability to trace measurements, dimensions, wall thickness check, control products, and comply with the applicable international standards and customer requirements.
Since we are constantly working with high alloys and multiple materials, Positive Material Identification (PMI) Equipment provides a fast, easy and completely non-destructive chemical analysis method for every metal component, alloy component reliability, traceability, and segregation during receipt of raw material, manufacturing and final assembly of valve components. Qualified personnel (ASNT Level II) are employed for inspection.
We have our own in-house facility for evaluation of radiographic (RT) films of casting 0.100” up to 2 ½” wall thicknesses to verify the soundness of the casting raw material. Qualified personnel (ASNT Level II or higher) are employed for interpreting & evaluating the Radiographic Films, and a complete range of Comparators are kept in the library for reference.
Magnetic Particle Test (MPI):
On a random basis for standard products or when a Customer requests MT Certification, we have Magnetic Particle Test Equipment to perform on ferromagnetic materials. Again, qualified personnel (ASNT Level II) are employed.
Die Penetrate Test Examination (DPT)
We have the personnel and materials to perform PT examination by solvent removable or water washable techniques. All NDT personnel are certified to ASNT Level II or higher.
Hardness Test :
So important to establish suitability for NACE materials, “FLOW-ON” uses suitable hardness testing equipment for both, lab and shop tests, such as Rockwell B, C, Brinell, to ensure compliance with specifications.
Using ultrasonic techniques,We detects sub surface flaws in materials and evaluates castings and forgings that cannot be radiographed. In addition, we utilize these techniques to measure the wall thickness of castings and forgings.
Ferrite Content Test
Ferrite Content is an important consideration in critical and sensitive raw materials such as Duplex Stainless Steels, as it affects corrosion resistance and susceptibility to cracking. “FLOW-ON” has in-house instrument facility for ferrite content measurement.